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Case 580 super k loader backhoe service manual 580K ck
CASE 580 SUPER K LOADER BACKHOE SERVICE REPAIR MANUAL
CASE 580 580SK (CONSTRUCTION KING) SUPER K
LOADER BACKHOE SERVICE REPAIR MANUAL
This is PDF Manuals on CD Which Contain 1285 Pages
which Loaded with the detailed information schematics & diagrams
Don t Pay Repair fee Save Money Do Your Own Repair Now
Alert this is Not For Resell I have Notes All Over This Manual
For More Detail Please See The Following Information and better understanding
1001 STANDARD TORQUE SPECIFICATIONS
Torque Specifications - Decimal
Torque Specifications - Steel Hydraulic Hardware
Torque Specifications - Metric Hardware
Torque Specifications - O-ring Face
Section 1002 FLUIDS AND LUBRICANTS
1002-2 CAPACITIES AND LUBRICANTS
Engine Oil Capacity with Filter Change Type of oil
Capacity with auxiliary tank Type of fuel
Hydraulic System Hydraulic reservoir refill capacity Type of oil
ENGINE SPECIFICATION DETAILS Cylinder Block
Valve Seat Installation Dimensions
ENGINE REMOVAL AND INSTALLATION
REMOVING AND INSTALLING THE TORQUE CONVERTER
INSTALLING THE FRONT ENGINE SUPPORT
SPECIFICATION DETAILS 4-390 Diesel Engine
CYLINDER HEAD AND VALVE TRAIN 4-390 Diesel Engine
CHECKING AND RESURFACING THE CYLINDER HEAD
VALVE GUIDE REPLACEMENT 14 mm Replacement Valve Guides
11 mm Replacement Valve Guides
INSPECTION OF THE VALVES AND VALVE SEATS
REFACING INTAKE AND EXHAUST VALVES AND VALVE SEATS
ADJUSTING THE ROCKER ARM TO VALVE CLEARANCE35-39
Crankshaft, Pistons, Rods, Sleeves, Camshaft, Bearings, Seals and Flywheel
FONT OIL SEAL AND WEAR SLEEVE INSTALLATION
REAR OIL SEAL AND WEAR SLEEVE INSTALLATION
RECONDITIONING THE ENGINE CYLINDER BLOCK
Checking and Resurfacing the Cylinder Block
Reconditioning the Cylinder Block for Oversize Pistons
Reconditioning the Cylinder Block for Sleeves
PISTON AND CONNECTING ROD DISASSEMBLY AND INSPECTION
PISTON AND CONNECTING ROD ASSEMBLY AND INSTALLATION
REPLACEMENT OF THE MAIN BEARINGS WITHOUT REMOVING THE CRANKSHAFT
CRANKSHAFT RECONDITIONING Grinding a Crankshaft
Oil Pan, Oil Pump, Oil Cooler and Oil Filter Housing
OIL FILTER HOUSING AND OIL COOLER
Thermostat, Water Pump, Fan Pulley and Belt Tensioner
SERVICING THE TURBOCHARGER Removal
Turbine Wheel Horizontal Movement
CAUSES OF PREMATURE TURBOCHARGER FAILURE
FUEL INJECTORS 4-390 Diesel Engine
Locating Faulty Injectors at the Fuel Pump
Locating Faulty Injectors at the Cylinder Head
INJECTOR SLEEVE (9 mm BORE TO 7 mm BORE) Installation
Pump Drive Gear, Fuel ShutOff Primer Pump and Pump Timing
REMOVAL AND INSTALLATION OF ELECTRICAL COMPONENTS
Gauge, Voltmeter, or Tachometer Removal and Installation8
ELECTRICAL SPECIFICATIONS, TROUBLESHOOTING,
Starting, Charging, and Instrument Cluster Circuits
Warning Buzzer, Parking Brake, Backup Alarm, and Clutch Cutout
Return-To-Dig, Cab Relay, Lamp Switches, Turn Signal and Flashers
Flood Lamp Switch, High Pressure Switch, and Air Conditioning Compressor Clutch
USING BOOSTER BATTERIES TO START THE ENGINE
ALPHABETICAL INDEX OF COMPONENTS
SPECIFICATIONSSee Section 4001
BOOSTER BATTERIESSee Section 4001
Inspecting and Cleaning the Battery
PREPARING A DRY CHARGED BATTERY FOR USE9
INSPECTION AND TESTING OF ROTOR
INSPECTION AND TESTING OF STATOR
INSPECTION AND REPLACEMENT OF BEARINGS
Gauge or Tachometer Removal and Installation4
Hydraulic Filter and Air Filter5
Water Temperature, Oil Temperature, or Fuel Level6
SPECIFICATIONS, SCHEMATIC AND TROUBLESHOOTING
CHECKING THE PRESSURE SETTING OF THE RELIEF VALVE
ADJUSTING THE PRESSURE SETTING OF THE RELIEF VALVE
CHECKING PISTON PACKING FOR THE STEERING CYLINDER
TWO WHEEL DRIVE STEERING CYLINDER4
FOUR WHEEL DRIVE STEERING CYLINDER
FRONT AXLE, TWO WHEEL DRIVE MACHINES
KiNGPIN BEARINGS AND THRUST BEARINGS
REMOVAL AND DISASSEMBLY OF SWIVEL HOUSING
ASSEMBLY AND INSTALLATION OF SWIVEL HOUSING
REMOVAL OF DIFFERENTIAL CARRIER
DISASSEMBLY OF DIFFERENTIAL CARRIER
INSPECTION OF DIFFERENTIAL PARTS
ASSEMBLY OF DIFFERENTIAL CARRIER
INSTALLATION OF DIFFERENTIAL CARRIER
Removal and Installation o* Power Train Components6001
Transmission Specifications and Schematic6002
Rear Axles and Planetaries6201
Differential and Differential Lock6203
Torque Converter Charging Pump, Output Shaft, And Converter Housing6205
REMOVAL AND INSTALLATION OF POWER TRAIN COMPONENTS
REMOVING THE TORQUE CONVERTER HOUSING AND TORQUE CONVERTER
INSTALLING THE TORQUE CONVERTER AND TORQUE CONVERTER HOUSING
SCHEMATIC OF TRANSMISSION HYDRAULIC SYSTEM
Problem: Machine Will Not Move
Problem: Oil in Transmission Too Hot
Problem: Clutch Discs Wear Too Fast or Are Burned
Problem: Brake Discs Wear Too Fast
CHECKING OUTPUT OF CHARGING PUMP AND SETTING OF CHARGE PRESSURE RELIEF VALVE
CHECKING CONVERTER IN PRESSURE AND FLOW
CHECKING CONVERTER OUT PRESSURE AND FLOW
CHECKING LUBRICATION FLOW AND PRESSURE FOR CLUTCHES
CHECKING LUBRICATION FLOW FOR PINION SHAFT
Cross Sectional Drawing of the PTO Clutch
Cross Sectional Drawing of the PTO Valve
SERVICING THE REAR AXLES AND PLANETARIES
DIFFERENTIAL AND DIFFERENTIAL LOCK
SERVICING THE DIFFERENTIAL AND DIFFERENTIAL LOCK
TORQUE CONVERTER CHARGING PUMP, OUTPUT SHAFT,
SERVICING THE TORQUE CONVERTER HOUSING
SERVICING THE INTERMEDIATE SHAFT
Checking Ring Gear and Pinion Tooth Contact
REMOVAL AND INSTALLATION OF THE MAGNETIC SPEED SENSOR
INSTALLATION OF TRANSAXLE REAR COVER45
REMOVAL AND INSTALLATION OF BRAKE COMPONENTS
REMOVING AIR FROM THE BRAKE SYSTEM
PARKING BRAKE See Section 7000
REMOVING AIR FROM THE BRAKE SYSTEMSee Section 7002
Removal and InstallationSee Section 7002
REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS
SWING SEQUENCE VALVE ADJUSTMENT
THREE-POINT HITCH CONTROL VALVE
HYDRAULIC SCHEMATICS, SPECIFICATIONS AND TROUBLESHOOTING
TROUBLESHOOTING PROCEDURE FOR PROBLEM IN ALL CIRCUITS
TROUBLESHOOTING PROCEDURE FOR PROBLEM IN A SINGLE CIRCUIT
CHECKING OUTPUT OF PUMP WITH FLOWMETER
CIRCUIT RELIEF VALVES FOR LOADER AND BACKHOE CONTROL VALVES
CIRCUIT RELIEF VALVE FOR THE THREE POINT HITCH CONTROL VALVE
ADJUSTING THE MAIN RELIEF VALVE OR A CIRCUIT RELIEF VALVE
Three Point Hitch Control Valve
LOADER THREE POINT HITCH SCHEMATIC
SEPARATING THE VALVE SECTIONS5
ASSEMBLING THE VALVE SECTIONS6
Loader Bucket and Lift Backhoe Extension Bucket Swing, Clam Stabilizer and Dipper Cylinders
Lift Cylinder for the Three-Point Hitch
Tilt Cylinder for the Three-Point Hitch
Pitch Cylinder for the Three-Point Hitch
EXPLODED VIEW OF BACKHOE CONTROL VALVE
BUCKET, DIPPER, AND EXTENDABLE DIPPER SECTIONS
EXPLODED VIEW OF SWING SEQUENCE VALVE
CROSS SECTION VIEW OF SWING SEQUENCE VALVE
Specifications 8009-2 Exploded View
Separating the Valve Sections 8009-3 Inlet/Outlet and Auxiliary Section
Assembling the Valve Sections 8009-5 Disassembly
Lift Section 8009-6 Exploded View
Exploded View 8009-10 Inspection
Assembly 8009-11 Relief Valves
Tilt and Pitch Sections 8009-15 Disassembly
Disassembly 8009-15 Inspection
POSSIBLE DAMAGE TO THE ROPS CAB OR ROPS CANOPY
MAINTENANCE AND INSPECTION OF THE ROPS CAB OR ROPS CANOPY
ILLUSTRATION OF ROPS CANOPY INSTALLATION4
ILLUSTRATION OF SEAT INSTALLATION
REMOVAL AND INSTALLATION OF ROPS CAB
REMOVAL AND INSTALLATION OF ROPS CANOPY
REMOVAL AND INSTALLATION OF HEATER
REMOVAL AND INSTALLATION OF TEMPERATURE CONTROL
REMOVING THE THREE POINT HITCH
INSTALLING THE THREE POINT HITCH
Cylinder Hydraulic Installation
Three Point Hitch Control Valve and Control Lever Installation
You will find Lot More info in this Manual
ONCE AGAIN THIS IS SCANNED PDF FORMAT ON CD
