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welding welder mig tig arc training manual cd
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The Most Complete Welding Courses on the Net
Welding Manual Drafting & Shop Drawing
Welding Operations Part I Machine Shop Calculation
Metal Properties & Characteristics BandSaw Operations
With practice tests and answers
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2 - SAFETY PRECAUTIONS IN WELDING OPERATIONS
I - General Safety Precautions
II - Safety Precautions in Oxyfuel Welding
III - Safety in Arc Welding and Cutting
IV- Safety Precautions for Gas Shielded Arc Welding
V - Safety Precautions for Welding and Cutting Containers That Have Held Combustibles
VI- Safety Precautions for Welding and Cutting Polyurethane Foam Filled Assemblies
3 - PRINT READING AND WELDING SYMBOLS
4 - JOINT DESIGN AND PREPARATION OF METALS
5 - WELDING AND CUTTING EQUIPMENT
I - Oxyacetylene Welding Equipment
II - Oxyacetylene Cutting Equipment
III - Arc Welding Equipment and Accessories
IV - Resistance Welding Equipment
VI - Forge Welding Tools and Equipment
III - Types of Welds and Welded Joints
V - Expansion and Contraction in Welding Operations
VI - Welding Problems and Solutions
II - Standard Metal Designations
III - General Description and Weldability of Ferrous Metals
IV - General Description and Weldability of Nonferrous Metals
8 - ELECTRODES AND FILLER METALS
9 - MAINTENANCE WELDING OPERATIONS FOR MILITARY EQUIPMENT
10 - ARC WELDING AND CUTTING PROCESSES
11 - OXYGEN FUEL GAS WELDING PROCEDURES
I - Welding Processes and Techniques
II - Welding and Brazing Ferrous Metals
IV - Welding, Brazing, and Soldering Nonferrous Metals
I - Underwater Cutting and Welding with the Electric Arc
II - Underwater Cutting with Oxyfuel
IV - Flame Cutting Steel and Cast Iron
VI - Cutting and Hard Surfacing with the Electric Arc
VII - Armor Plate Welding and Cutting
IX - Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings
13 - DESTRUCTIVE AND NONDESTRUCTIVE TESTING
II - Visual Inspection and Corrections
APPENDIX D - MATERIALS - BRAZING, WELDING, SOLDERING, CUTTING, & METALLIZING
2. Welding Operations Part I (113 pages)
MATERIALS AND IDENTIFICATION PROCESSES
METHODS OF DESTRUCTIVE AND NONDESTRUCTIVE
Task 1: Describe the processes for identifying electrodes by classification, and intended uses; and the automotive welding processes, materials, and identification processes; and the types and techniques of joint design
Task 2: Describe the theory, principles, and procedures of welding armor plate; and methods of destructive and nondestructive testing of welds, and troubleshooting procedures
Answers to Practice Exercise 1
3. Welding Operations Part II ( 80 pages)
EQUIPMENT AND SAFETY PRECAUTIONS
OPERATIONS AND EQUIPMENT NOMENCLATURE
THE PROCEDURES FOR TROUBLESHOOTING WELDING EQUIPMENT
Task 1: Describe the inert gas and gas metal-arc welding principles, operations, equipment nomenclature, and safety precautions
Task 2: Describe the procedures for troubleshooting welding equipment and determining methods of repair
Answers to Practical Exercise 1
4. Welding Theory & Symbols (33 pages)
Task 1: Interpret welding symbols and describe the use of welding symbols on shop drawings
5. Fundamentals of Machine Tools (293 pages)
Chapter 1: Introduction to the Machine Shop
Chapter 2: Properties, Identification, and Heat Treatment of Metals
Chapter 3: Portable Machine Tools
Chapter 9: Milling-Grinding-Drilling and Slotting Attachment (Versa-Mil)
6. Milling Machine Operations (81 pages)
Lesson 1: MILLING MACHINE OPERATIONS
Task 1: Describe the setup, operation, and adjustment of the milling machine
Task 2: Describe the types, nomenclature, and use of milling cutters
7. Metal Properties, Characteristics, Uses and Codes (98 pages)
Lesson 1: THE PHYSICAL AND MECHANICAL PROPERTIES OF VARIOUS METALS, AND USE OF THE HARDNESS TESTER, CHEMICAL ANALYSIS, AND BENCH GRINDER TO IDENTIFY VARIOUS METALS
Task 1: Describe the processes for identifying the physical and mechanical properties of various metals
Task 2: Describe the processes for using the hardness tester, chemical analysis,and bench grinder to identify various metals
8. Principles of Drafting and Shop Drawing (117 pages)
Lesson 1: DRAFTING AND SHOP DRAWING FUNDAMENTALS
Task 1: Describe orthographic projection theory and freehand drafting
Task 2: Describe drafting instruments and the fundamentals of geometric construction
Task 3: Describe the theory and fundamentals of pictorial drawings: oblique and isometric projection
Task 5: Interpret a shop drawing
9. Machine Shop Calculation (127 pages)
Lesson 1: ADDITION, SUBTRACTION, MULTIPLICATION, AND DIVISION OF FRACTIONS AND DECIMALS; AND CONVERSION OF FRACTIONS TO DECIMALS AND DECIMALS TO FRACTIONS
Task 1: Describe the processes for adding, subtracting, multiplying, and dividing fractions
Task 2: Describe the processes for converting fractions to decimals and decimals to fractions; and for adding,subtracting, multiplying, and dividing decimals
Lesson 2: CONVERSION OF LINEAR MEASUREMENTS FROM THE ENGLISH TO THE METRIC SYSTEM AND FROM THE METRIC TO THE ENGLISH SYSTEM; AND SOLVING PROBLEMS USING RATIO, PROPORTION,AND TRIGONOMETRY
Task 1: Describe the processes for converting linear measurements from the English to the metric system and from the metric to the English system
Task 2: Describe the processes for solving problems using ratio and proportion
Task 3: Describe the processes for solving problems using trigonometry
Answers to Practical Exercise 2
10. Use and Care of Hand tools and Measuring Tools (282 pages)
Lesson 1: Safety Procedures for Using Handtools and Power Tools
Task 1: Describe the safety procedures for using handtools and power tools
Lesson 2: Use and Care of Handtools
Task 1: Describe the procedures for the use and care of non-edged handtools
Task 2: Describe the procedures for the use and care of handtools
Lesson 3: Use and Care of Measuring Tools
Task 1: Describe the procedures for the use and care of measuring tools
11. Metal Body Repair (108 pages)
Lesson 1: OPERATIONS REQUIRED TO REPAIR DAMAGED VEHICLES AND COMPONENTS
Task 1: Describe the operations required to repair damaged vehicles and components
Lesson 2: OPERATIONS REQUIRED FOR GLASS, RADIATOR, AND FUEL TANK REPAIR
Task 1: Describe the operations required for proper glass repair
Task 2: Describe the operations required for proper radiator repair
Task 3: Describe the operations required for proper fuel tank repair
12. Lathe Operations (140 pages)
Lesson 1: THE LATHE USES AND SAFETY; USES, REPAIR, AND ADJUSTMENT OF LATHE ATTACHMENTS; AND VARIOUS THREAD FORMS, USES, CALCULATIONS, AND MACHINING TECHNIQUES
TASK 1: Describe the uses of the lathe, to include safety
TASK 2: Describe the uses, repair, and adjustment of lathe attachments
TASK 3: Describe the various thread forms, uses, calculations, and machining techniques
13. Shop Practices and Safety (45 pages)
14. Band Saw Operations (101 pages)
Task 1: Describe the use of the bandsaw machine
Lesson 2: BANDSAW MAINTENANCE AND TROUBLESHOOTING
Task 1: Describe the methods used to repair and adjust the bandsaw
Task 2: Describe the procedures for troubleshooting the bandsaw
15. Precision Measuring and Gaging (96 pages)
Lesson 1: PRECISION GAGES AND MEASURING TOOLS, AND TYPES OF FITS, TOLERANCES, AND ALLOWANCES
TASK 1: Describe the different types of fits, tolerances, and allowances used in the machinist trades
TASK 2: Describe the proper use and care of precision gages and measuring tools
16. Precision Measuring Instruments (50 pages)
LESSON 1: CARING FOR, INTERPRETING READINGS, AND TAKING MEASUREMENTS WITH A VERNIER CALIPER, AN OUTSIDE MICROMETER, AND A DEPTH MICROMETER
TASK 1: Care for a vernier caliper, an outside micrometer, and a depth micrometer
TASK 2: Interpret readings on a vernier caliper, an outside micrometer, and a depth micrometer
TASK 3: Take measurements with a vernier caliper, an outside micrometer, and a depth micrometer
